MAKE | Supply Chain Analytics

11

Digital Twin

Virtual replicas for simulation & optimization

What Is It?

A digital twin is a virtual model that accurately reflects a physical manufacturing process using real-world data.

  • Predict performance - Simulate outcomes before implementation
  • Optimize processes - Test improvements virtually
  • Identify issues - Detect problems before they occur
  • Support innovation - Experiment with new techniques

Business Objectives

Process Optimization

Identify and implement manufacturing improvements using the digital twin.

Cost Reduction

Reduce costs from downtime, defects, and inefficient processes.

Innovation Acceleration

Experiment with new manufacturing techniques rapidly.

Digital Twin Classes

Component Twins

Basic unit - smallest functioning component

Asset Twins

Two+ components working together

System Twins

Assets forming entire functioning system

Process Twins

Complete production facility

Digital Twin in Supply Chain

Shop Floor Level

Real-time monitoring of production equipment

Supply Chain Level

End-to-end visibility across suppliers & distribution

Key Capability: Linking shop floor digital twin to supply chain digital twin

Analytics Methods

CAD Modeling

Creating geometric and material properties of assets

3D Simulation

Simulating behavior under different conditions

Agent-Based Modeling

Agents interacting to mimic complex system behavior

System Dynamics

Understanding process behavior over time

Key Performance Indicators

Time to Market

Concept to market duration

OEE

Equipment efficiency & productivity

Production Yield

Good quality vs total output

Related Use Cases

All MAKE Cases

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