MAKE | Supply Chain Analytics

12

Overall Equipment Effectiveness

OEE measurement and root cause analysis

What Is It?

OEE is a standard metric for measuring manufacturing equipment effectiveness, combining three key factors:

  • Availability - Equipment uptime vs planned production time
  • Performance - Operating speed vs designed speed
  • Quality - Good products vs total production

The aim is to identify improvement areas and enhance equipment productivity.

Business Objectives

Optimize Equipment

Maximize utilization and efficiency of manufacturing equipment.

Reduce Downtime

Minimize equipment downtime and production defects.

Cost Savings

Lower operational costs through improved efficiency and quality.

OEE Calculation

OEE = Availability × Performance × Quality

Availability

(Run Time / Planned Production Time) × 100%

Performance

(Ideal Cycle Time × Total Count / Run Time) × 100%

Quality

(Good Count / Total Count) × 100%

ML Root Cause Analytics

Using machine learning feature importance to identify OEE improvement factors:

1

Data Prep
Collect & train ML model

2

Feature Analysis
Identify top-ranked features

3

Root Cause
Investigate key factors

4

Validation
Test in real-world settings

5

Iterate
Implement & monitor

Follows CRISP-DM methodology - highly iterative, aligns with agile principles

Analytics Methods

Statistical Process Control

Monitor & control using statistical methods

Time Series / ML

Forecast patterns in equipment performance

Regression Analysis

Identify factors affecting efficiency

Key Performance Indicators

OEE Score

Combined metric (world-class: 85%+)

Equipment Downtime

Non-operational time reduction

Production Yield

Products meeting quality standards

Related Use Cases

All MAKE Cases

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